Inspection Report - Pre-Start - Dump Truck - 793

for Revolution Equipment - Brisbane

Caterpillar 793F

CRD-DT-01

User: Jordan Millar

Site: Brisbane

Checklist: Pre-Start - Dump Truck - 793 (v3)

Date: 28 Mar 2019

Time: 2:27 PM - 2:29 PM

Total score: 100

Location: place

1

clear

Isolation

Isolate the machine and confirm isolation at main starting point.                    

Answered by: Jordan Millar

Response Time: 28 Mar 2019 2:27 PM

Response Location: place

Duration: 4s

Score: No Score


2

Ground Level Fire Suppression

Inspect the ground level fire suppression activator for damage.                    

Answered by: Jordan Millar

Response Time: 28 Mar 2019 2:27 PM

Response Location: place

Duration: 1s

Score: No Score


3

Ground Level Fire Extinguishers

Inspect the ground level fire extinguisher to ensure that the in-date tag is fitted, and that the unit is charged and in the green.                     

Answered by: Jordan Millar

Response Time: 28 Mar 2019 2:27 PM

Response Location: place

Duration: 1s

Score: No Score


4

clear

Position 2 Wheels

Inspect wheel to ensure:
- Tyres have no bulges, cuts and sufficient tread. 
- Rims have no cracks and locking devices are in position. 
- All studs and nuts present and secure.  
- Suspension and steering cylinders not leaking or damaged.                    

Tyre : Bulge

Answered by: Jordan Millar

Response Time: 28 Mar 2019 2:27 PM

Response Location: place

Duration: 1m 18s

Score: No Score

28 Mar 2019 2:27 PM

Position 2 Wheels

28 Mar 2019 2:27 PM

Position 2 Wheels


5

Exhaust System

Inspect the exhaust pipes, muffler and oulet for damage.                     

Answered by: Jordan Millar

Response Time: 28 Mar 2019 2:28 PM

Response Location: place

Duration: 1s

Score: No Score


6

Engine Bay

Inspect the engine bay for leaks and damage.                    

Answered by: Jordan Millar

Response Time: 28 Mar 2019 2:28 PM

Response Location: place

Duration: No Duration

Score: No Score


7

Steering Arms, Cylinders & Linkages

Inspect the condition of steering arms, cylinders and linkages.  Ensure pin retaining mounts are in place, nuts are secure, and no oil leaks.                    

Answered by: Jordan Millar

Response Time: 28 Mar 2019 2:28 PM

Response Location: place

Duration: 1s

Score: No Score


8

Hoist Oil

Check Hoist Oil in the sight gauge.

Slide finger on the bar on the right (from the bottom) to replicate the approximate level.                    

Answered by: Jordan Millar

Response Time: 28 Mar 2019 2:28 PM

Response Location: place

Duration: 1s

Score: No Score

6


9

Brake Oil

Check the brake oil in the sight gauge.

Slide finger on the bar on the right (from the bottom) to replicate the approximate level.                    

Answered by: Jordan Millar

Response Time: 28 Mar 2019 2:28 PM

Response Location: place

Duration: No Duration

Score: No Score

6


10

Steering Oil

Check the steering oil in the sight gauge.

Slide finger on the bar on the right (from the bottom) to replicate the approximate level.                    

Answered by: Jordan Millar

Response Time: 28 Mar 2019 2:28 PM

Response Location: place

Duration: No Duration

Score: No Score

6


11

Right Hoist Cylinder

Check cylinder for leaks and damage.  Check retainers.                      

Answered by: Jordan Millar

Response Time: 28 Mar 2019 2:28 PM

Response Location: place

Duration: No Duration

Score: No Score


12

Position 5/6 Wheels

Inspect wheel to ensure:
- Tyres have no bulges, cuts and sufficient tread. 
- Rims have no cracks and locking devices are in position. 
- All studs and nuts present and secure.  
- Rock Ejector is in satisfactory condition.

                    

Answered by: Jordan Millar

Response Time: 28 Mar 2019 2:28 PM

Response Location: place

Duration: 1s

Score: No Score


13

Tray

Inspect the tray for damage.                      

Answered by: Jordan Millar

Response Time: 28 Mar 2019 2:28 PM

Response Location: place

Duration: No Duration

Score: No Score


14

Grease Lines

Inspect the rear grease lines for any damage.                    

Answered by: Jordan Millar

Response Time: 28 Mar 2019 2:28 PM

Response Location: place

Duration: 1s

Score: No Score


15

Rear Strut

Inspect the condition of the rear strut, and ensure:
- Level
- No leaks
- Covers in place
- Adequate grease  
                    

Answered by: Jordan Millar

Response Time: 28 Mar 2019 2:28 PM

Response Location: place

Duration: No Duration

Score: No Score


16

Rear Differential

Inspect the cylinders, linkages, pins and retainers for damage and leaks.                      

Answered by: Jordan Millar

Response Time: 28 Mar 2019 2:28 PM

Response Location: place

Duration: No Duration

Score: No Score


17

Differential Oil Level

Check oil level.

Slide finger on the bar on the right (from the bottom) to replicate the approximate level.                    

Answered by: Jordan Millar

Response Time: 28 Mar 2019 2:28 PM

Response Location: place

Duration: No Duration

Score: No Score

7


18

Position 3/4 Wheels

Inspect wheel to ensure:
- Tyres have no bulges, cuts and sufficient tread. 
- Rims have no cracks and locking devices are in position. 
- All studs and nuts present and secure.  
- Rock Ejector is in satisfactory condition.
                    

Answered by: Jordan Millar

Response Time: 28 Mar 2019 2:28 PM

Response Location: place

Duration: No Duration

Score: No Score


19

Left Hoist Cylinder

Check cylinder for leaks and damage.  Check retainers.                      

Answered by: Jordan Millar

Response Time: 28 Mar 2019 2:28 PM

Response Location: place

Duration: 1s

Score: No Score


20

Transmission Oil

Check level as per manufacturer's recommendations.

Slide finger on the bar on the right (from the bottom) to replicate the approximate level.                    

Answered by: Jordan Millar

Response Time: 28 Mar 2019 2:29 PM

Response Location: place

Duration: No Duration

Score: No Score

6


21

Fuel System - Hose Condition/Leaks

Inspect hose condition and ensure that there are no leaks (no leaks within close proximity of the exhaust system).
                    

Answered by: Jordan Millar

Response Time: 28 Mar 2019 2:29 PM

Response Location: place

Duration: No Duration

Score: No Score


22

Hydraulic System & Control Valves

Inspect hoses and hydraulic cylinders including steering and hoist.  Inspect pump.  Look for cuts, ballooning or other damage. (No leaks within close proximity of the exhaust system).                    

Answered by: Jordan Millar

Response Time: 28 Mar 2019 2:29 PM

Response Location: place

Duration: 1s

Score: No Score


23

Engine Oil Level

Check gauge on LHS of engine sump for correct oil level.

Slide finger on the bar on the right (from the bottom) to replicate the approximate level.                    

Answered by: Jordan Millar

Response Time: 28 Mar 2019 2:29 PM

Response Location: place

Duration: No Duration

Score: No Score

5


24

Position 1 Wheels

Inspect wheel to ensure:
- Tyres have no bulges, cuts and sufficient tread. 
- Rims have no cracks and locking devices are in position. 
- All studs and nuts present and secure.  
- Suspension and steering cylinders not leaking or damaged.                    

Answered by: Jordan Millar

Response Time: 28 Mar 2019 2:29 PM

Response Location: place

Duration: 1s

Score: No Score


25

Lights / Warning light / Beacon

Check all lights for condition and correct operation including head lights, rear lights, flood lights, and the rotating beacon.                       

Answered by: Jordan Millar

Response Time: 28 Mar 2019 2:29 PM

Response Location: place

Duration: No Duration

Score: No Score


26

Rear Tail Lights

Check all rear lights are working.                    

Answered by: Jordan Millar

Response Time: 28 Mar 2019 2:29 PM

Response Location: place

Duration: No Duration

Score: No Score


27

Steps & Handrails

Inspect the steps and handrails to ensure they are in position & serviceable.  Ensure floor gates and structure are in good condition.                     

Answered by: Jordan Millar

Response Time: 28 Mar 2019 2:29 PM

Response Location: place

Duration: 1s

Score: No Score


28

Coolant Level

Check level via sight gauge only.  DO NOT remove radiator cap. Only authorised  maintenance personnel are to remove the radiator caps from equipment when cool. 

Slide finger on the bar on the right (from the bottom) to replicate the approximate level.                    

Answered by: Jordan Millar

Response Time: 28 Mar 2019 2:29 PM

Response Location: place

Duration: No Duration

Score: No Score

7


29

Emergency Exits / Door

Ensure emergency exits and doors are fully operational.                      

Answered by: Jordan Millar

Response Time: 28 Mar 2019 2:29 PM

Response Location: place

Duration: 1s

Score: No Score


30

Signs / Labels

Inspect for missing and damaged signs and labels.                     

Answered by: Jordan Millar

Response Time: 28 Mar 2019 2:29 PM

Response Location: place

Duration: 1s

Score: No Score


31

Fire Extinguishers

Check fire extinguisher condition and test date is current.                     

Answered by: Jordan Millar

Response Time: 28 Mar 2019 2:29 PM

Response Location: place

Duration: No Duration

Score: No Score


32

Fire Suppression Systems

AFFF fully charged, operational (nothing bypassed) and in date.

Check the fire suppression on the catwalk, and in the cab.                      

Answered by: Jordan Millar

Response Time: 28 Mar 2019 2:29 PM

Response Location: place

Duration: No Duration

Score: No Score


33

Cabin Condition

Inspect cab condition and make sure all rubbish is removed and mud/dirt swept out.  Note any damage or loose and missing parts, including on the dash, steering wheel, visor, AM/FM radio, USB, iPad, iPad charger, and cab light.                       

Answered by: Jordan Millar

Response Time: 28 Mar 2019 2:29 PM

Response Location: place

Duration: No Duration

Score: No Score


34

First Aid Kit

Check to make sure first aid kit is in the cab and complete.                    

Answered by: Jordan Millar

Response Time: 28 Mar 2019 2:29 PM

Response Location: place

Duration: No Duration

Score: No Score


35

Fuel Level

Record approximate fuel level.                    

Answered by: Jordan Millar

Response Time: 28 Mar 2019 2:29 PM

Response Location: place

Duration: No Duration

Score: No Score

6


36

Air Conditioning

Check the operation of the air conditioner and cab heater.                     

Answered by: Jordan Millar

Response Time: 28 Mar 2019 2:29 PM

Response Location: place

Duration: 1s

Score: No Score


37

Seating & Seatbelts (Driver)

Inspect the condition of the Driver Seat and Seatbelt to ensure it is fully secured, adjustable & operational with no cuts or damage to belts.                     

Answered by: Jordan Millar

Response Time: 28 Mar 2019 2:29 PM

Response Location: place

Duration: 1s

Score: No Score


38

Seating & Seatbelts (Passenger)

Inspect the condition of the Driver Seat and Seatbelt to ensure it is fully secured, adjustable & operational with no cuts or damage to belts.                     

Answered by: Jordan Millar

Response Time: 28 Mar 2019 2:29 PM

Response Location: place

Duration: 1s

Score: No Score


39

Horn / Reverse Alarm / Camera

Check to ensure the horn, reverse alarm and camera are fully operational.                     

Answered by: Jordan Millar

Response Time: 28 Mar 2019 2:29 PM

Response Location: place

Duration: No Duration

Score: No Score


40

Communications / Two Way

Check two-way radio is secure and operational.  Call for a radio check.                     

Answered by: Jordan Millar

Response Time: 28 Mar 2019 2:29 PM

Response Location: place

Duration: 1s

Score: No Score


41

Mirrors / Windows / Washers

Inspect the condition of the mirrors, windows, and washers to ensure serviceable, not cracked, clean, correctly adjusted, and washer level correct.                      

Answered by: Jordan Millar

Response Time: 28 Mar 2019 2:29 PM

Response Location: place

Duration: 1s

Score: No Score


42

Minestar

Inspect the condition and operation of the Minestar system.                    

Answered by: Jordan Millar

Response Time: 28 Mar 2019 2:29 PM

Response Location: place

Duration: 1s

Score: No Score


43

Operator warning systems & alarms

Ensure that warning alarms and gauges are fully operational.                      

Answered by: Jordan Millar

Response Time: 28 Mar 2019 2:29 PM

Response Location: place

Duration: 1s

Score: No Score


44

Hour Meter

Enter the hour meter reading.
                    

20,399

Answered by: Jordan Millar

Response Time: 28 Mar 2019 2:29 PM

Response Location: place

Duration: 2s

Score: No Score


45

Steering

Ensure that cycle time response is effective & similar in both directions.  Ensure lockouts (Cab and Solid Bars) are fully operational.  Check accumulator pressure.                    

Answered by: Jordan Millar

Response Time: 28 Mar 2019 2:29 PM

Response Location: place

Duration: No Duration

Score: No Score


46

Emergency / Park brake

Fully engage brake with truck in gear. Raise RPM to 1300 and truck should not move. Push fail if it does.                     

Answered by: Jordan Millar

Response Time: 28 Mar 2019 2:29 PM

Response Location: place

Duration: No Duration

Score: No Score


47

Service brake / Retarder

Fully engage brake with truck in gear. Raise RPM to 1300 and truck should not move. Push fail if it does.                     

Answered by: Jordan Millar

Response Time: 28 Mar 2019 2:29 PM

Response Location: place

Duration: No Duration

Score: No Score


48

Emergency Stop Button

Inspect the condition of the E-Stop button to ensure it is free from visible damage.                    

Answered by: Jordan Millar

Response Time: 28 Mar 2019 2:29 PM

Response Location: place

Duration: No Duration

Score: No Score